Production line solution for valve sack

Production line solution for valve sack

Home Production line solution for valve sack

High-efficiency plastic material high-speed stretching king

tape extrusion line yarn tape pp woven tape stretching line
yarn tape pp woven tape stretching line
tape extrusion line yarn tape pp woven tape stretching line

High-efficiency plastic material high-speed stretching king

Gachn group GC-PLG1600 high-speed flat film drawing machine is designed for raw materials such as polypropylene (PP), high-density polyethylene (HDPE) and linear low-density polyethylene (LLDPE). 

High-efficiency plastic material high-speed stretching king

 

Tape stretching line manufacturer Gachn group GC-PLG1600 high-speed flat film drawing machine is designed for raw materials such as polypropylene (PP), high-density polyethylene (HDPE) and linear low-density polyethylene (LLDPE). It integrates extrusion, stretching and winding, and can efficiently produce high-quality flat wires. It is widely used in woven bags, flexible packaging, industrial sewing wire and other fields. The whole line adopts international advanced technology and combines intelligent control system to ensure that production efficiency and product stability reach the industry-leading level.

 

Core advantages

Gachn group wire drawing machine intelligent control, high efficiency and energy saving

Gachn group yarn tape pp woven tape stretching line adopts microcomputer variable frequency speed regulation + thyristor DC speed regulation technology to achieve precise speed control.

Intelligent PID temperature control system, temperature fluctuation ≤±1℃, to ensure process stability.

The installed power of the whole line is 400KW, and the actual operating energy consumption is as low as 200KW, with significant energy saving effect.

 

Gachn group wire drawing machine modular design, flexible adaptation

Optional double-layer belt automatic screen changer, continuous production without stopping, reducing waste loss.

Supports two heating modes: hot air circulation or electric oven, to meet different process requirements.

Independent wire splitting and traction device, flat wire fineness range 60-200Tex, to meet diversified product specifications.

 

Tape stretching line

 

High-precision production, excellent quality

The screw aspect ratio is 33:1, the extrusion volume is up to 550kg/h, and the spiral tube die head (die lip length 1600mm) ensures the uniformity of the film.

Ten-roller drawing machine + double-layer hot air oven, the stretching line speed can reach 400m/min, and the flat wire strength and toughness are both excellent.

Hard chrome-plated steel roller + precision temperature control system, flawless surface treatment, finished product qualification rate ≥99%.

 

Environmental protection and sustainability

tape extrusion line yarn tape pp woven tape stretching line equips with edge wire crushing and recycling system, waste processing capacity 20kg/h, to achieve resource recycling.

All stainless steel cooling water tank + steady flow design, water-saving and efficient, in line with green production standards.

 

pp woven tape stretching line

 

Gachn group wire drawing machine technical highlights

Core components: 38CrMoALA alloy screw barrel, wear-resistant and corrosion-resistant, with a 30% longer service life.

Intelligent control: 7-zone independent temperature control die head, real-time monitoring of pressure sensor, integrated operation interface, support for synchronous/step control.

High speed and stability: maximum production speed of 450m/min, 336 spindles synchronous winding, winding diameter up to 160mm.

Safety guarantee: static elimination system + full machine emergency stop protection to ensure zero hidden dangers in production safety.

 

Core advantages

✅ Excellent performance

·Maximum extrusion volume reaches 500kg/hr, screw diameter φ120mm, aspect ratio 33:1

·Vertical hardened gear reducer, forced water cooling system, stable and reliable operation

·Internally heated hanger die head, spiral tube structure, die lip gap 0.3-0.6mm

 

✅ Intelligent control

·Full machine AC synchronous control system, supports independent/linked operation

·Intelligent PID temperature control (accuracy ±1℃), real-time pressure monitoring

·Taiwan Delta PLC + Kunlun touch screen, easy to operate

 

✅ High efficiency and energy saving

·Actual power consumption is only 200kW, saving more than 40%

·Automatic crushing cycle of waste wire recycling system, environmental protection and efficiency improvement

 

✅ Reliable configuration

·Siemens main motor | Schneider electrical components | Jingcheng die head and metering pump

·All stainless steel cooling water tank, 4-roller drafting/setting machine, hard chrome-plated roller

Application areas

·Plastic woven bag production

·Industrial packaging materials

·Agricultural net / Tarpaulin

·Geotextile and composite materials

 

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