Under the dual-carbon goals and global green manufacturing trend, the national green factory certification and environmental compliance audit for powder industries such as cement, chemicals and grain are becoming increasingly strict, and the packaging link has become a short board of environmental compliance for most enterprises.Traditional valve sack making machines generally have four core pain points: high energy consumption, large solid waste, heavy dust, and poor environmental adaptability. The annual power consumption of a single standard machine exceeds 200,000 kWh, with no closed-loop recycling of production edge materials, resulting in an annual solid waste emission of more than 30 tons. The open production structure leads to excessive dust concentration in the workshop, which cannot meet the energy consumption, solid waste and occupational health indicators of green factories. At the same time, it cannot adapt to environmental protection packaging materials such as degradable films and recycled materials, making it difficult to accept environmental protection orders from downstream customers, which has become a core restriction for enterprises' capacity upgrading and compliant operation.
Gachn Group's eco-friendly intelligent valve sack making machine is deeply customized for the compliant production of green factories in the powder industry. Equipped with three core patented modules: full-servo energy-saving system, online closed-loop recycling of edge materials, and integrated pulse dust removal, it completely solves the environmental compliance pain points of the packaging link from four dimensions: energy consumption control, solid waste reduction, dust management, and environmental material adaptation.
Ultra-Low Energy Consumption & Low-Carbon Production: Adopting the self-developed full-servo energy-saving control system, the comprehensive energy consumption is 40% lower than that of traditional equipment. The annual power saving of a single machine exceeds 120,000 kWh, corresponding to a carbon emission reduction of more than 90 tons. All energy consumption indicators fully meet the national green factory evaluation standards.
Closed-Loop Recycling & Near-Zero Solid Waste Emission: Equipped with an online edge material recycling system, the cutting edge materials in the production process have a 100% recovery rate, which can be directly crushed and reused in production. The solid waste emission is 95% lower than that of traditional equipment, and the annual cost of solid waste treatment and raw material waste is reduced by more than 150,000 yuan.
Dust-Free Production & Full Environmental Compliance: The fully enclosed body structure is matched with an integrated pulse dust removal system, which keeps the dust concentration in the production workshop stably below 0.3 mg/m³, far lower than the national occupational health and environmental protection emission standards. No additional environmental protection treatment equipment is required, which greatly reduces the investment in environmental protection rectification.
Intelligent Management & Compliance Traceability: Equipped with an intelligent energy consumption monitoring system, it can real-time count the energy consumption per bag, daily/monthly energy consumption and solid waste data, seamlessly connect with the factory MES system, and automatically generate compliance reports, which fully meets the data traceability requirements of green factory certification and environmental protection audit.
Full Adaptation of Environmental Materials & Order Channel Expansion: It can seamlessly adapt to various environmental protection packaging materials such as recycled PP woven fabric, degradable composite film and kraft paper, with a bag width adaptation range of 300-650mm and a bag length adaptation range of 400-1000mm, helping enterprises accept high value-added environmental protection orders from downstream customers. The stable running speed reaches 100-110 pcs/min, taking into account both environmental protection and mass production efficiency.
Stable & Durable for Long-Term Low-Consumption Operation: The core electronic control system adopts international first-tier brand Schneider, the whole machine has a Mean Time Between Failures of more than 6000 hours, and the startup scrap rate is stably controlled within 0.5%, further reducing raw material waste and carbon emissions, adapting to the long-term continuous green production demand.
A cement packaging enterprise with national green factory certification in Jiangsu serves more than 10 large cement and chemical enterprises around. Previously, due to the excessive energy consumption and substandard solid waste emission of traditional bag making machines, it faced the risk of failing the annual review of green factory and more than one million yuan of environmental protection rectification investment. After the introduction of Gachn's eco-friendly intelligent valve sack making machine, the comprehensive production energy consumption was reduced by 42%, the solid waste emission was reduced by 96%, and the workshop dust concentration was stably up to the standard. It successfully passed the annual review of the green factory, saved a total of more than 500,000 yuan in annual energy consumption, solid waste treatment and environmental protection rectification costs, and the proportion of new environmental protection packaging orders reached 35%. Up to now, this model has served more than 40 domestic enterprises with green factory certification, and has been exported to more than 20 countries and regions with strict environmental protection policies such as the European Union and Southeast Asia.
Deep Compliance Adaptation: It is deeply in line with domestic and foreign green factory certification, dual-carbon policies and environmental protection regulations. The equipment can provide authoritative energy consumption and environmental protection test reports to help enterprises quickly pass compliance audits and certifications.
Customized Environmental Protection Scheme: We can customize the exclusive energy-saving, dust removal, waste recycling and material adaptation configuration according to the local environmental protection standards and green factory evaluation indicators of the enterprise, without modifying the existing factory layout.
Full-Cycle Compliance Service: We provide full-cycle services including environmental compliance consulting, on-site installation and commissioning,operation training, and 7×24 hours O&M response to ensure the long-term stable and compliant operation of the equipment, and fully cooperate with the enterprise's environmental audit and certification work.
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