Gachn Intelligent Loading Machine: Flexible Adaptation for Peak Season Shipment

Core Industry Pain Point: Seasonal Fluctuation & Mixed Vehicle Types Become the Core Bottleneck of Shipment Efficiency

In powder industries such as cement, chemicals, and grain, enterprise shipment generally has strong seasonal attributes. When orders burst in peak seasons, the vehicles arriving at the factory every day cover more than ten non-standard types, including 0.7m small vans, 17.5m semi-trailer high-sided trucks, flatbed trucks, and modified agricultural vehicles. The traditional loading mode is facing fatal shortcomings.Traditional manual loading requires re-planning the stacking scheme for single vehicle type switching, and a single adjustment takes more than 30 minutes. During peak seasons, the vehicle queuing time exceeds 4 hours, and the upper limit of daily shipment is less than 1200 tons. There are often problems such as order delivery delays and customer loss. At the same time, under high-intensity operation in peak seasons of manual mode, the bag breakage rate soars to more than 1%, and the monthly material loss exceeds 20,000 yuan, which has become the core restriction for the growth of enterprise revenue in peak seasons.

Core Solution: AI Intelligent Flexible Adaptation System Solves the Dilemma of Mixed Vehicle Types Loading

Gachn Group's intelligent loading machine is deeply customized for the seasonal shipment characteristics of the powder industry. With 3D radar scanning and AI intelligent scheduling system as the core, it completely solves the problem of rapid adaptation of multiple vehicle types. The equipment can complete the 3D carriage modeling and optimal stacking path planning of any vehicle type within 50 seconds, and the scheme switching between different vehicle types only takes 30 seconds without manual intervention, which perfectly adapts to the high-frequency switching demand of continuous arrival of multiple vehicle types in peak seasons.

Performance Advantages: Four Core Capabilities to Ensure Peak Season Shipment

Ultra-Fast Adaptation to All Vehicle Types: It can seamlessly adapt to all types of vans, high-sided trucks, flatbed trucks and modified agricultural vehicles with a length of 0.7-17.5 meters and a width of 1.4-3.0 meters, with a 100% vehicle type adaptation coverage rate, completely solving the difficulty of loading non-standard vehicles in peak seasons.

Stable Output of Ultra-High Efficiency: The loading efficiency is stably maintained at 95-120 tons per hour, which is 300% higher than that of traditional manual loading. After the application of a leading cement enterprise in Shandong, the peak daily shipment volume jumped from 1200 tons to 2200 tons, and the average waiting time for vehicle loading was shortened from 4 hours to less than 20 minutes.

Stable & Controllable Low Loss and Environmental Protection: Adopting a 40-60 cm low-position bag dropping design, matched with a dedicated pulse dust collection system, even during 24-hour continuous operation in peak seasons, the bag breakage rate is still stably controlled below 0.1%, and the operating dust concentration is ≤ 0.5 mg/m³, reducing annual material loss by more than 100,000 yuan, which fully complies with the green factory standards.

Flexible Scheduling & Intelligent Matching: Enterprises can pre-configure the ERP and vehicle scheduling system, and prepare the arriving vehicle type information in advance, to pre-generate the loading scheme. It realizes immediate loading upon the vehicle's arrival at the factory without waiting, and increases the circulation efficiency of peak season shipment by 85%.

Delivery, Verified by More Than 300 Enterprises Up to now, the equipment has served more than 300 enterprises in cement, chemical, grain and other industries. After application, many enterprises have increased the on-time rate of peak season order delivery from 76% to 100%, and the new revenue in a single peak season exceeds 2 million yuan. The person in charge of a large cement enterprise in Shandong said:"In the past, the biggest headache in peak seasons was vehicle queuing and slow loading. After using Gachn's equipment, no matter what type of vehicle arrives at the factory, it can be loaded quickly, and there has been no order delay ever since."

Why Choose Gachn?

Deep Industry Adaptation: More than 10 years of R&D experience in intelligent equipment for the powder industry, with a number of core invention patents. The solution fully fits the seasonal shipment characteristics of the powder industry, and can be installed and used immediately.

Stable & Durable: The core components are selected from international first-tier brands such as Schneider and Panasonic. The whole machine has a Mean Time Between Failures (MTBF) of more than 8000 hours, which can support 7×24 hours continuous uninterrupted operation in peak seasons.

Full-Process Exclusive Service: We provide exclusive services such as special inspection before peak season, 7×24 hours emergency response, and on-site operation and maintenance support to fully guarantee the stable shipment of enterprises in peak seasons.